Organic Binder
organic binder
Next gen Organic Binder™ By Aevix Chemical, Improves Pellet Quality And reduce inorganic binder consumption
Bentonite Reduction
0
%
Cold Crushing Strength
0
+
Drop Count
0
+
Chemistry Behind LE-CHI BINDER
Aevix Organic Binder is specially formulated using acrylamide-based chemistry to
promote efficient agglomeration of fine iron ore particles. Its unique composition
provides reduction in inorganic binder consumption, strong binding
strength[Green Crushing Strength(GCS) & cold crushing strength (CCS)], furnace
slug reduction and improved overall pellet quality
LE-CHI — Binder Chemistry Overview
A concise, technical description of each binder component and how it contributes to pellet quality and process performance.
Poly(1-carbamoylethylene)
Poly(1-carbamoylethylene) is synthesized by introducing carboxylate substituents onto acrylamide backbone, producing a polymer chain that carries both amide and carboxyl functional groups. This dual functionality increases the polymer’s ability to form hydrogen bonds and ionic interactions with iron oxide surfaces, resulting in strong liquid bridging during the seeding and balling stages. The enhanced surface adhesion improves green pellet cohesion and density, promoting uniformity and reducing fines prior to induration.
Hydrogen bonding
Ionic attraction
Green pellet strength
Improved density
| Property | Impact |
|---|---|
| Surface Interaction | Hydrogen bonding & ionic adsorption |
| Role in Process | Improves adhesion during seeding & balling |
| Benefit | Stronger green pellets, better uniformity |
BeneFits of organic binder
Frequently Asked Questions
What is an Organic Binder?
An organic binder is a polymer-based chemical additive used to bind fine mineral particles together into stable agglomerates or pellets. Organic binders improve particle cohesion, mechanical strength in pelletization.
How does an Organic Binder work?
Organic binders create adhesive forces between fine particles through polymer chains or natural macromolecules. When mixed with water and solids, they form bridges between particles, resulting in stronger granules or pellets.
Can Organic Binders replace Bentonite?
In many industry for pelletization, Aevix organic binders can partially or fully replace bentonite to reduce silica contamination, improve pellet quality, and increase iron content in iron ore pellets. The replacement ratio depends on ore characteristics and process conditions.
Are Organic Binders environmentally friendly?
Aevix organic binders are designed to be biodegradable or low-toxicity. They generate less residue during combustion compared to traditional inorganic binders, making them suitable for eco-friendly industrial processes.
How is Organic Binder supplied?
Organic binders are typically supplied in: Packaging options include 25 kg bags, jumbo bags, or bulk supply depending on customer requirements.